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DIAGNOSTIC TOOL / VERSION 1.0

Turn operational friction into a clear starting point.

A downloadable screening form for identifying candidate processes, collecting baseline data, and prioritizing Lean diagnostics, Value Stream Mapping, and Kaizen work.

Crosslane Advisors Consulting Group

Download the resource (PDF) ↓

01 / DEFINE THE PROCESS

Establish ownership and boundaries.

Record the organization, business unit, facility, executive sponsor, process owner, and submission date. Define the trigger, endpoint, product or service family, and core function.

The form supports manufacturing, warehousing and fulfillment, administrative workflows, maintenance, and customer service.

02 / CAPTURE THE BASELINE

Measure before prioritizing.

Collect lead time, cycle time, work-in-progress, first-pass yield, monthly scrap or rework cost, on-time delivery, and operating headcount. Record the target and data-source confidence alongside each estimate.

Rate the seven Lean wastes on a 1–5 severity scale: overproduction, waiting, transport, over-processing, inventory, motion, and defects. Add notes to explain the operational impact.

03 / ALIGN & SCORE

Connect improvement to business priorities.

Document customer impact, financial and strategic relevance, team readiness, and safety or compliance risks.

The consultant-completed scorecard weights customer value and lead-time impact at 30%, financial and waste-reduction potential at 25%, strategic alignment at 25%, and implementation feasibility and readiness at 20%.

Recommendations range from immediate Kaizen work to a detailed VSM diagnostic, local standardized work or 5S, or deferral.

04 / HOW TO USE IT

Prepare for the diagnostic conversation.

Download the PDF and use it to gather information with the process owner. Crosslane’s lead consultant completes the evaluation matrix and recommends the next step.

This is a downloadable PDF worksheet, not an online submission form. Use the contact page to arrange a discussion.

Read the Lean approach →

Build your next operational improvement.

Dallas · San Diego · Mexico City

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